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De la bobine à la tôle

Lignes de coupe à longueur - Lignes de coupe transversale - lignes de nivellement

Lignes de coupe à longueur - Lignes de coupe transversale - lignes de nivellement 

Lignes de coupe transversale

Nous fournissons des lignes de planage et des lignes de coupe à longueur en mesure de satisfaire les exigences de différents types de clients

Des lignes à hautes performances et avec une grande flexibilité pour des bobines jusqu’à 45 tonnes et une vitesse de travail allant jusqu’à 120 m/min, appropriées aux sidérurgies, centres de service, au secteur automobile et beaucoup d’autres applications.

Des lignes compactes et plus simples, très flexibles, adaptées à une  production réduite.

Nos lignes sont appropriées pour usiner une bobine avec des largeurs allant jusqu’à 2200 mm et des épaisseurs variables de 0,2 à 25 mm.

Nos lignes de coupe en feuilles peuvent usiner différents matériaux:

  • acier laminé à froid ou à chaud
  • aluminium
  • acier galvanisé, pré-peint
  • cuivre
  • acier à haute résistance
  • zinc
  • acier inoxydable
  • alliages

Les lignes se présentent avec des configurations différentes selon le type de matériau à usiner et les performances  demandées:

  • lignes de coupe en start-stop avec amenage à rouleaux
  • lignes de coupe en continu avec cisaille de coupe à la volée
  • lignes de coupe en continu avec cisaille rotative

Toutes les lignes de coupe de la tôle sont équipées de logiciels développées dans notre bureau d’études. Elles sont personnalisables et interfaçables avec les programmes de gestion du client et ils permettent l’assistance à distance.

Les machines qui composent la ligne de coupe peuvent être fournies également comme machines simples et être intégrées dans des lignes existantes : dérouleurs, planeuses, deriveuses avec coupe chutes, enrouleurs de déchets ou compacteurs, cisailles de découpe, cisailles rotatives, cisailles de coupe à la volée, empileuses, lignes de conditionnement des paquets.

Cut-to-length systems: for flexible production.

We design efficient and reliable strip cutting systems to meet your requirements. 

Cut-to-length lines are also available with edge trimming, punching or stamping.

CUT TO LENGTH LINES

Modern cut to length lines cover the complete thickness range of strip from 0.3 mm up to the thickest steel coils of 25 mm with different types of levelers, different type of shears (rotary eccentric, flying, mechanical, tilting shear) and different type of stackers (magnetic, vacuum, bomb door, hydrid stacker). Lines are suitable to process materials used in the automotive and appliance industry, such as stainless steel, pre-painted, cold rolled steel, hot rolled carbon steel, electric steel, copper, brass and titanium.

Pressmach covers 3 Ranges of cut-to-length lines

 

THIN GAUGE CUT-TO-LENTH LINES
Rotary shear, magnetic stacker, vacuum stacker

TECHNICAL DATA

Coils10 ÷ 30 Tons
Thickness0.2 ÷ 4 mm
Width200 ÷ 2200 mm
Speed40 ÷ 120 m/min

MEDIUM GAUGE CUT-TO-LENTH LINES
rotary or flying shear, magnetic stacker, racket type stacker

TECHNICAL DATA

Coils15 ÷ 42 Tons
Thickness1,5 ÷ 14 mm
Width500 ÷ 2200 mm
Speed40 ÷ 80 m/min

HEAVY GAUGE CUT-TO-LENTH LINES
Flying shear, bomb door stacker

TECHNICAL DATA

Coils15 ÷ 48 Tons
Thickness3 ÷ 25,4 mm
Width500 ÷ 2200 mm
Speed20 ÷ 40 m/min

Cut-to-Length Lines

If you are looking for a productivity advantage, investment in your own Cut-to-Length line from Pressmach  can help you better control your manufacturing process and keep work in-house to gain a competitive edge. Whether you are processing light gauge material in a high production facility or heavy-gauge hot rolled materials in a low volume fabricating environment, we can design and build a system to meet your specifc requirements.


• Custom-engineered solutions for all material types
• Solutions for 0,2mm – 12mm material thickness
• Coil sizes up to diameter 2000mm width and 30 TON weight
• Processing speeds up to 60 SPM and 250 FPM
• Close-centered precision straighteners assure flatness
• Hydraulic, mechanical and oscillating shears available
• Stacker types available – drop, air, finger, and magnetic
 

Why In-House Cut-to-Length?

Quick ROI

If you are looking for a competitive advantage, investment in a Cut-to-Length line from Pressmach can bring capability in-house for better operational control, improved quality, and reduced processing costs for quick ROI. With a Pressmach Cut-to-Length, you benefit from proven designs manufactured with attention to detail by our family of skilled professionals, and backed by the Pressmach service assurance advantage.
From light to heavy gauge applications, Pressmach can develop the right Cut-to-Length solution to fit your unique metal processing needs.

Benefits

 Outside cost savings – Eliminate €20 - €50/ton processing fees 

Transportation savings – Eliminate €0.60-€1.5/km trucking fees

Inventory reduction – Reduce WIP and carrying costs

Streamlined process – JIT can be applied to blanking process

Improved quality – Easily detect and contain material defects

Floorspace savings – Floorspace can be used for value added operations

Scrap reduction – Ability to cut-to-size optimizes material usage

Cut to length lines

Using its world widest range of press feed equipment, Pressmach provides Cut to length lines to produce blanks, as well for steel centers as for OEM and job shops looking to feed their turret punch press, laser cutting machines or other equipment such as rolling and welding machines.  The Pressmach cut-to-length lines are mainly intended for service centres of medium size and for manufacturers wishing to have their blank cutting activity internally in order to improve their competitiveness and adaptability.
Our machines offer an exceptional price for value. Depending on the required rates and the materials being cut, one of the decoiling line architectures will be chosen.

Coil lines are customized to match customers’ specific requirements.

The integrated shear can be pneumatic, mechanical or hydraulic.
The stacking can be single pile or multi-pile and performed by a flap type, a programmable Cartesian or a robotic stacker.
A plastic film coating application or removal device can be included in the line.
All equipment combined to build a Pressmach Cutting line are manufactured by Pressmach allowing a long lasting and efficient service.

  • Coil weight from 150 kg  to 40 tons 
  • Strip width from 80 mm  to 3000 mm 
  • Material thickness from 0.1 mm  up to 12 mm
  • Material quality from soft aluminium up to 1500 Mpa high press steel
  • Short line, long line, no loop configurations match all applications

Click here for more info

Shear Technology

Pressmach Press Equipment offers a number of shear equipment options that provide cost-effective solutions for cutting continuous coil into blanks in order to optimize production efficiency and material utilization.
These solutions are incorporated into Cut-to-Length and Blanking Lines as well as our Transfer Press Feed Lines to provide efficient and flexible coil processing systems.

more info on shear technology used

Each Cut-To-Length line (cross-cutting) is specifically designed according to our customers’ needs

Depending on the characteristics of the materials to be processed, each line may differ in terms of: application of personalised know-how- level of automation; final quality of the surface; thickness of the material.
The application of a plastic film or paper to protect the surface, brushing, edge trimming, scrap cutting and/or winding are examples of additional functions the CTL lines can be equipped with.